Calculators Vacuum Condensate Boiler Feed Vacuum Assisted Boiler Feed Condensate Input Load Load Type Boiler Horsepower EDR Lbs of Steam BTU/Hr MBH Usable Storage in Minutes Calculations GPM Duplex Pumps Single Pump Auto Receiver Size Gallon Tank (autocalculated) Input Max. Boiler Operating Pressure in PSIG Lift in Feet Friction Loss in PSIG Use Our Calculator Manually Calculate Simple Friction Loss Calculator Length of Pipe (feet) Quantity of Fittings (expressed in feet loss) Low (approx 24 equiv ft) Medium (approx 38 equiv ft) High (approx 76 equiv ft) Pipe Diameter for Pump GPM 1/2" = <6 pgpm 3/4" = <10 pgpm 1" = <16 pgpm 1-1/4" = <28 pgpm 1-1/2" = <38 pgpm 2" = <60 pgpm 2-1/2" = <90 pgpm 3" = <140 pgpm 4" = <240 pgpm FOR MANUAL FRICTION LOSS CALCULATIONS(Based on Maximum Velocity of 6 ft/sec.) Inputs: L = Linear length of pipe in feet D = Diameter of pipe in inches F = Friction factor from the table 1. (in feet per 100 feet of pipe, based on size to be used) FL = Friction Loss = (Equivilent Length of pipe for all fittings..... [from table: 2] _______+ L)(F/100)/2.31 = ____________ in PSIG Example: Screwed Fittings for Nominal 1 inch pipe: L = 175 feet. Fittings: (1) regular 90 Ell + (1) gate valve + (1) tee branch + (1) swing check = 5.2 + 0.84 + 6.6 + 11.0 = 23.64 equivelent feet FL = (23.64 + 175)(.165)/2.31 = 14.2 PSIG Now enter 14.2 PSIG in the Friction Loss in PSIG input box Table 1: For F @ 6.0 Ft/Sec Nominal Pipe Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Pipe Diameter for Pump GPM <6 pgpm <10 pgpm <16 pgpm <28 pgpm <38 pgpm <60 pgpm <90 pgpm <140 pgpm <240 pgpm F in Ft/100 Ft of Pipe 30.9 23.0 16.5 11.9 9.78 6.90 5.82 4.51 3.21 Table 2: Equivalent Length of Straight Pipe in Ft for Various Fittings for Turbulent Flow Fitting Attach Mtl. 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Regular 90 Ell Scrd Stl 2.3 3.1 3.6 4.4 5.2 6.6 7.4 8.5 9.3 11 13 CI 9.0 11.0 Flgd Stl .92 1.2 1.6 2.1 2.4 3.1 3.6 4.4 5.9 CI 3.6 4.8 Long Radius 90 Ell Scrd Stl 1.5 2.0 2.2 2.3 2.7 3.2 3.4 3.6 3.6 4.0 4.6 CI 3.3 3.7 Flgd Stl 1.1 1.3 1.6 2.0 2.3 2.7 2.9 3.4 4.2 CI 2.8 3.4 45 Ell Scrd Stl .34 .52 .71 .92 1.3 1.7 2.1 2.7 3.2 4.0 5.5 CI 3.3 4.5 Flgd Stl .45 .59 .81 1.1 1.3 1.7 2.0 2.6 3.5 CI 2.1 2.9 Tee Line Scrd Stl .79 1.2 1.7 2.4 3.2 4.6 5.6 7.7 9.3 12.0 17.0 CI 9.9 14.0 Flgd Stl .69 .82 1.0 1.3 1.5 1.8 1.9 2.2 2.8 CI 1.9 2.2 Tee Branch Scrd Stl 2.4 3.5 4.2 5.3 6.6 8.7 9.9 12.0 13.0 17.0 21.0 CI 14.0 17.0 Flgd Stl 2.0 2.6 3.3 4.4 5.2 6.6 7.5 9.4 12.0 CI 7.7 10.0 180 Return Bend Scrd Stl 2.3 3.1 3.6 4.4 5.2 6.6 7.4 8.5 9.3 11.0 13.0 CI 9.0 11.0 Flgd Stl .92 1.2 1.6 2.1 2.4 3.1 3.6 4.4 5.9 CI 3.6 4.8 Lg Rad Stl 1.1 1.3 1.6 2.0 2.3 2.7 2.9 3.4 4.2 Flgd CI 2.8 3.4 Globe Valve Scrd Stl 21.0 22.0 22.0 24.0 29.0 37.0 42.0 54.0 62.0 79.0 110.0 CI 65.5 86.0 Flgd Stl 38.0 40.0 45.0 54.0 59.0 70.0 77.0 94.0 120.0 CI 77.0 99.0 Gate Valve Scrd Stl .32 .45 .56 .67 .84 1.1 1.2 1.5 1.7 1.9 2.5 CI 1.6 2.0 Flgd Stl 2.6 2.7 2.8 2.9 CI 2.3 2.4 Angle Valve Scrd Stl 12.8 15.0 15.0 15.0 17.0 18.0 18.0 18.0 18.0 18.0 18.0 CI 15.0 15.5 Flgd Stl 15.0 15.0 17.0 18.0 18.0 21.0 22.0 28.0 38.0 CI 23.0 31.0 Swing Check Valve Scrd Stl 7.2 7.3 8.0 8.8 11.0 13.0 15.0 19.0 22.0 27.0 38.0 CI 22.0 31.0 Flgd Stl 3.8 5.3 7.2 10.0 12.0 17.0 21.0 27.0 38.0 CI 22.0 31.0 Coupling or Union Scrd Stl .14 .18 .21 .24 .29 .36 .39 .45 .47 .53 .65 CI .44 .52 Bell Mouth Inlet Stl .04 .07 .10 .13 .18 .26 .31 .43 .52 .67 .95 CI .55 .77 Square Mouth Inlet Stl .44 .68 .96 1.3 1.8 2.6 3.1 4.3 5.2 6.7 9.5 CI 5.5 7.7 Re-entrant Pipe Stl .88 1.4 1.9 2.6 3.6 5.1 6.2 8.5 10.0 13.0 19.0 CI 11.5 15.5 Y Strainer 4.6 5.0 6.6 7.7 18.0 20.0 27.0 29.0 34.0 42.0 Calculations Minimum Pump Discharge Pressure (PSIG) Input Vacuum Producer Sizing CFM Calculations New System Old System Skidmore Standard